Hydraulic Hose Repair & Hose Replacement: Solutions for Your Machinery

By Completely Blogger | March 28, 2023
hydraulic repair and replacement


Guide to Maintaining and Protecting Your Hydraulic Systems

In the world of hydraulic systems, making sure everything is reliable and efficient when it comes to the equipment is something that is so important as it can lead to disaster if anything were to go wrong.

Hydraulic hose repair and hose replacement are part of that as their role in the performance of the machinery makes them a big player player in this arena. In this in-depth article, we will explore various aspects of this including locating a service provider, temporary repair solutions, and the importance of preventative maintenance. We will also look the technicalities of replacing a leaking hydraulic hose and the significance of working with a trusted hydraulic OEM supplier.

1. The Significance of Hydraulic Hose Repair and Replacement

Hydraulic hoses have a main job which is to transmit hydraulic fluid to power your equipment and enable it to function at its best. However, these hoses can deteriorate, leak, or burst over time, which make it costly as nobody likes downtime.

  • Safety: Damaged hoses can cause accidents or equipment that does not function, putting machine operators and technicians at risk.
  • Efficiency: If the hoses are maintained properly you will get high machinery performance and minimal or no downtime.
  • Cost-effective: Timely hose repairs and replacements can save your business money in the long run by preventing massive breakdowns and expensive repairs.

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2. Hydraulic Hose Repair Services: With Completely Hydraulic

Completely Hydraulic specialises in hydraulic repairs, services, parts, equipment, and accessories across a variety of industries. Their services include maintenance contracts, hose repairs, and a 24-hour, 365-day call-out service for the local areas of London, Kent, Essex, and Heathrow, where their walk-in trade depots are situated. They also cater to clients throughout the UK, providing expertise for specialised and bespoke projects.

There is more information out there on this in general visit this link for – hydraulic hose replacement services.

3. Temporary Hydraulic Hose Repair and Emergency Solutions

There are some situations where a full hose replacement is not immediately possible, when this happens you have to employ a temporary hydraulic hose repair and emergency solution, its really not ideal for high pressure hoses but check this out.

When dealing with high-pressure hydraulic hoses, using temporary repair solutions should be approached with caution. Temporary fixes are not designed to withstand high-pressure environments for extended periods, and their use should really only be limited to an emergency situation. If a high-pressure hose is damaged, the best course of action is to call a professional for a proper repair or replacement as soon as possible. However, if a temporary repair is necessary, follow these steps:

  1. Assess the damage: Inspect the damaged hose to figure out the extent of the damage and whether a temporary repair is feasible. If the hose is severely damaged or ruptured, it is not safe to attempt a temporary fix.

  2. De-pressurise the system: Before attempting any repair, shut down the hydraulic system and release any residual pressure. You have to do this to ensure the safety of personnel working on the equipment.

  3. Choose the appropriate repair method: Based on the type of damage and the hose specifications, select the most suitable temporary repair solution, such as hose repair clamps, hose mending kits, or self-fusing tapes. Ensure that the chosen method is compatible with high-pressure hoses and the specific application.

  4. Apply the repair: Follow the manufacturer’s instructions for applying the chosen temporary repair solution. Ensure the damaged area is clean and free from contaminants before applying the fix. If using a hose clamp, make sure it is tightened securely without over-tightening. If using self-fusing tape, wrap it tightly around the damaged area, overlapping each layer by at least half the tape’s width. (but remember its not the best for high pressure hoses).

  5. Test the repair: Once the repair is complete, cautiously restart the hydraulic system and check for leaks. Keep an eye on the repair closely during operation to make sure it is holding up under pressure.

  6. IMPORTANT! – Schedule a proper repair or replacement: Temporary repairs on high-pressure hydraulic hoses should not be relied upon for extended periods. Schedule a professional repair or replacement as soon as possible to ensure the safety and reliability of your hydraulic system.

These repairs should only be used in emergency situations and always prioritise scheduling professional repairs or replacements.

Explore temporary repair solutions in greater detail in Completely Hydraulic’s ultimate guide to hydraulic pipe repair.


4. Technical Steps for Replacing a Leaking Hydraulic Hose

When replacing a leaking hydraulic hose, use the following steps as a guideline:

  1. De-pressurise and shut down the hydraulic system.
  2. Remove the damaged hose, noting its routing and length for accurate replacement.
  3. Thoroughly clean the fittings and surrounding area to prevent contamination.
  4. Install the new hose, making sure it matches the original hose’s specifications and routing.
  5. Test the system to confirm proper functionality and the absence of leaks.

For a more detailed guide, check out Completely Hydraulic’s hydraulic hoses comprehensive guide.

5. Preventative Maintenance and Non-Urgent Hydraulic Hose Replacement

Preventative maintenance is vital for the long life and reliability of any hydraulic system. Regular inspections and non-urgent hydraulic hose replacements can help prevent costly machinery downtime and maintain consistent equipment performance.

Learn more about non-urgent hydraulic hose replacement at Completely Hydraulic’s non-urgent hydraulic hose replacement page.



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6. Other Services: Hydraulic Jack Repair and OEM Suppliers

Completely Hydraulic also offers hydraulic jack repair services in Essex, Kent, and London areas for various types of hydraulic jacks. This makes sure your lifting equipment remains in optimal condition and adheres to industry safety standards.

They also serve as a hydraulic OEM supplier and and working along side Alfagomma they provide high-quality, reliable hydraulic parts and components to original equipment manufacturers. This ensures seamless integration and consistent performance of hydraulic components within your machinery.

7. Partner with Completely Hydraulic for All Your Hydraulic Hose Repair and Replacement Needs

With their extensive expertise, diverse range of services, and commitment to customer satisfaction, Completely Hydraulic is the ideal partner for all your hydraulic hose repair and replacement needs. Their team of specialists is well-equipped to help you with any hydraulic-related issue, from emergency situations to bespoke projects.

Don’t let a hydraulic hose problem escalate into a major setback. Choose Completely Hydraulic for reliable, efficient, and professional service. Visit the homepage to learn more about the main services or visit hydraulic hose repair and replacement services page here and keep your machinery moving at peak performance and safety levels at all times.

8. Understanding Hydraulic Hose Types and Specifications

To make sure the proper hose selection and maintenance is adhered to, it’s good to know and understand the different types of hydraulic hoses and their specifications:

  • SAE (Society of Automotive Engineers) hoses: These hoses are designed following standardized requirements, and are classified according to their pressure ratings and temperature ranges. Common SAE hose types include 100R1, 100R2, 100R3, and so on.
  • EN/DIN (European Norm/Deutsches Institut für Normung) hoses: Similar to SAE hoses, these hoses adhere to European standards and are also classified based on pressure ratings and temperature ranges.
  • Thermoplastic hoses: These hoses are made from thermoplastic materials, making them lightweight, flexible, and resistant to chemicals and abrasion. They are suitable for items that need tighter routing and high impulse pressures.
  • PTFE (Polytetrafluoroethylene) hoses: PTFE hoses feature a smooth-bore inner lining made from PTFE, which provides excellent chemical resistance and temperature stability. They are ideal for use in applications involving aggressive chemicals, high temperatures, or where minimal pressure drop is required.
  • Spiral wire hoses: Designed for high-pressure systems, spiral wire hoses feature multiple layers of spiral wire reinforcement, providing enhanced strength and flexibility. These hoses can handle extreme pressure and are commonly used in construction, mining, and heavy-duty equipment.
  • Textile-reinforced hoses: These hoses have a textile reinforcement layer instead of steel wire, making them more flexible and lighter. They are mainly used in low-pressure systems where flexibility and ease of handling are important.
  • Constant working pressure hoses: These hoses are designed to maintain a consistent working pressure across different hose sizes, simplifying the selection process and ensuring reliable performance in high-pressure hydraulic applications.
  • General-purpose hoses: Designed for a wide range of usess, general-purpose hoses are versatile and suitable for use with various hydraulic fluids, oils, and water

Here are some specifications to consider when selecting hydraulic hoses:

  • Pressure rating: Ensure the hose can withstand the maximum operating pressure of your hydraulic system.
  • Temperature range: Choose a hose that can tolerate both the ambient temperature and the temperature of the hydraulic fluid.
  • Bend radius: Select a hose with an appropriate bend radius to avoid kinking and potential damage.


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9. Finding and Preventing Hydraulic Hose Failure

Being proactive in finding potential hydraulic hose failures can help you save in time and money and maintain system performance. Common signs of hose failure include:

  • Abrasion: Excessive wear on the hose’s outer cover can lead to leaks.
  • Kinking: Hoses that are bent beyond their recommended bend radius can cause fluid restriction and hose failure.
  • Cracking: Age, heat, and exposure to chemicals can cause hoses to become brittle and crack.

Preventive measures to avoid hydraulic hose failure:

  • Proper installation: Make sure hoses are routed correctly and free from excessive tension or twisting.
  • Regular inspections: Check hoses for signs of wear, damage, or leaks during routine maintenance.
  • Protective measures: Use hose guards, sleeves, and proper clamps to protect hoses from damage.

10. The Benefits of Working with a Trusted Hydraulic Hose Service Provider

Partnering with a reputable hydraulic hose service provider such as Completely Hydraulic offers numerous advantages here are three of them:

  • Expertise: Access to a team of experienced hydraulic professionals who can address complex hydraulic issues efficiently.
  • Quality: Assurance of high-quality, reliable parts and components that meet industry standards.
  • Fast response: Save you time with quick response times and 24-hour, 365-day call-out service.

Invest in your hydraulic system’s longevity and reliability by choosing Completely Hydraulic as your trusted partner for hydraulic hose repair and replacement. Explore their range of services on the website, and get your your equipment operating at peak performance and safety levels.



Why Choose Us?

We work with clients and companies big and small across a wide range of sectors from construction and static plant to service, maintenance and emergency callouts. We really do specialise in keeping hydraulic machinery moving.

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Head Office Unit 26, Mead Park Industrial Estate, Riverway, Harlow, Essex. CM20 2SE UK


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