Custom Hydraulic Cylinder Manufacturing

Hydraulic Cylinder Manufacturing Built To Specification

From one-off replacement cylinders to custom-engineered hydraulic cylinder builds, Completely Hydraulic manufactures, repairs and rebuilds hydraulic cylinders from our Essex engineering facility, with UK-wide delivery available.

✓ Custom cylinder builds ✓ OEM-spec replacements ✓ Essex engineering facility ✓ UK-wide delivery available
Hydraulic cylinder manufacturing and refurbishment at Completely Hydraulic
Manufactured In Essex. Supplied Across The UK. Custom hydraulic cylinders, replacement cylinder builds, repairs, rebuilds and pressure-tested engineering support from Completely Hydraulic.
Hydraulic cylinder manufacturing and machining process
Precision Machining • Cylinder Builds • Hydraulic Engineering
Engineering capability: from worn-out cylinders that are no longer supported by the original manufacturer to bespoke hydraulic applications, our engineers can manufacture cylinders designed around your equipment and operating requirements.
Custom Manufacturing Services

Built, Rebuilt & Manufactured By Hydraulic Engineers

Not every hydraulic cylinder can simply be repaired. Some cylinders are badly worn, obsolete or require a completely new build. Completely Hydraulic manufactures custom hydraulic cylinders from our Essex engineering facility, producing replacement cylinders to OEM specification or creating upgraded solutions for demanding applications.

Whether you need a like-for-like replacement, a stronger upgraded build or a cylinder manufactured from drawings, samples or measurements, our team can help.

One-off replacement cylinders
OEM-spec cylinder manufacturing
Custom-engineered hydraulic solutions
Large and heavy-duty cylinders
Refurbishment and complete rebuilds
UK-wide supply and delivery
Hydraulic Cylinder Types

Manufacturing Solutions For A Wide Range Of Hydraulic Cylinders

From industrial machinery and heavy plant equipment to specialist hydraulic applications, Completely Hydraulic manufactures and rebuilds a wide variety of hydraulic cylinders from our Essex engineering facility. Whether you require a like-for-like replacement or a completely bespoke design, our engineers can assess your requirements and recommend the most practical solution.

Hydraulic cylinder strip down and inspection
Inspection • Strip Down • Rebuild Support
Hydraulic cylinder manufacturing workshop process
Manufacture • Machining • Cylinder Builds
Hydraulic cylinder supply and replacement service
Supply • Replacement • UK Delivery

Single-Acting Hydraulic Cylinders

Hydraulic cylinders that use pressure in one direction and rely on gravity or external force for the return stroke. Commonly used for lifting, tipping and pressing applications.

Double-Acting Hydraulic Cylinders

Hydraulic cylinders that use pressure for both extension and retraction, providing controlled movement in both directions. Widely used throughout industrial and mobile hydraulic equipment.

Tie-Rod Hydraulic Cylinders

Industrial cylinders constructed using threaded tie rods to hold the assembly together. Often used on production equipment, machinery and manufacturing applications.

Welded Hydraulic Cylinders

Compact, heavy-duty cylinders commonly found on plant machinery, transport equipment and mobile hydraulic applications where robust construction is essential.

Heavy-Duty Plant Hydraulic Cylinders

Large hydraulic cylinders manufactured and rebuilt for excavators, loading shovels, waste handling equipment and specialist machinery operating in demanding environments.

Custom OEM Replacement Cylinders

Custom hydraulic cylinders manufactured from samples, drawings or measurements when original cylinders are obsolete, unavailable or require an upgraded replacement.

Need Help Identifying Your Cylinder Type?

Not sure what type of hydraulic cylinder you have? Send photographs, dimensions or drawings to our team and we'll help assess your requirements and advise on repair, rebuild or replacement options.

Large hydraulic engineering lathe at Completely Hydraulic Essex
6 Metre Capacity • Precision Engineering • Essex Facility
Engineering Capability

Manufactured Using Specialist Hydraulic Engineering Equipment

Hydraulic cylinder manufacturing requires precision engineering, specialist equipment and experienced machinists. Completely Hydraulic manufactures and rebuilds hydraulic cylinders from its Essex engineering facility using professional engineering equipment capable of handling large and demanding cylinder projects.

This capability allows our team to support customers who need replacement hydraulic cylinders, refurbished cylinders, component machining and bespoke engineering work completed to a practical, reliable standard.

Up to 6 metre centres capacity
Large cylinder machining capability
Precision cylinder refurbishment
Rod and component machining
Custom hydraulic manufacturing
Repair and rebuild support
Engineering advantage: our Essex workshop houses one of the largest Colchester Alpha 1760XS lathes of its kind in Southern UK, allowing our engineers to undertake hydraulic cylinder manufacturing and refurbishment work that many smaller workshops simply cannot accommodate.
Lathe head and hydraulic engineering machinery at Completely Hydraulic Essex

Inside Our Essex Engineering Facility

Purpose-built equipment supports hydraulic cylinder manufacturing, refurbishment and specialist engineering projects throughout the UK. From machining and rebuilds to complete replacement cylinders, our Essex facility gives Completely Hydraulic the capability to support demanding hydraulic applications.

Hydraulic cylinder collection and UK delivery service
Collection Available • UK Delivery • Specialist Handling
Collection & Delivery Service

Hydraulic Cylinder Collection Available Throughout The UK

Large and heavy hydraulic cylinders can be difficult to transport. That is why Completely Hydraulic offers practical collection and delivery solutions for customers who cannot easily bring cylinders to one of our facilities.

Hydraulic cylinders are collected and transported to our Essex engineering facility, where manufacturing, refurbishment, rebuild and repair work is carried out by our specialist hydraulic engineers.

Hydraulic cylinder collection available
Large and heavy cylinders welcomed
Essex manufacturing facility
Cylinder refurbishment and rebuilds
Custom cylinder manufacturing
UK-wide return delivery available
Nationwide support: whether you're replacing an obsolete cylinder, rebuilding a damaged ram or commissioning a completely new hydraulic cylinder build, our team can help manage the process from collection through to completion and delivery.
Industries We Support

Hydraulic Cylinder Manufacturing For Diverse Industries Across The UK

Completely Hydraulic manufactures and rebuilds hydraulic cylinders for a wide range of industries throughout the UK. From heavy plant and industrial machinery to specialist equipment and transport applications, our engineers can support both replacement and bespoke hydraulic cylinder requirements.

Construction and plant hydraulic cylinders

Construction & Plant

Replacement and custom cylinders for excavators, loading shovels, crushers and construction machinery.

Manufacturing hydraulic cylinders

Manufacturing

Hydraulic cylinders supporting production equipment, presses, handling systems and industrial machinery.

Waste and recycling hydraulic cylinders

Waste & Recycling

Heavy-duty cylinders for compactors, skips, balers and waste processing equipment.

Transport and logistics hydraulic cylinders

Transport & Logistics

Hydraulic cylinders for vehicle-mounted equipment, loading systems and specialist transport applications.

Marine and port hydraulic cylinders

Marine & Ports

Cylinder manufacturing and refurbishment for dockside equipment, marine applications and port operations.

Agricultural hydraulic cylinders

Agriculture

Hydraulic cylinders for agricultural equipment, trailers and specialist farming machinery.

Industrial machinery hydraulic cylinders

Industrial Machinery

Replacement and bespoke cylinders supporting a broad range of industrial applications.

Specialist hydraulic cylinders

Specialist Equipment

Custom-manufactured cylinders designed around unique operational requirements.

Not Seeing Your Industry Listed?

Our engineers regularly manufacture hydraulic cylinders for specialist and bespoke applications. If your equipment relies on hydraulics, there is a good chance we can help.

Trade Account Support

Open A Trade Account With Completely Hydraulic

Businesses that regularly require hydraulic cylinder manufacturing, repairs and engineering support can apply for a Completely Hydraulic Trade Account.

Our trade customers benefit from a dedicated relationship with our engineering team and access to a wider range of hydraulic products and services across our depot network.

✓ Trade credit facilities available*
✓ Priority support for repeat customers
✓ Cylinder manufacturing and repair services
✓ Hydraulic hoses and fittings
✓ Collection and delivery support
✓ Access to four strategically located depots
Supporting businesses across the UK: from engineering companies and manufacturers to fleet operators and industrial maintenance teams, Completely Hydraulic works with businesses that rely on responsive hydraulic support and practical engineering solutions.

Why Businesses Choose Completely Hydraulic

Custom Manufacturing One-off cylinders, OEM replacements and bespoke hydraulic engineering solutions.
Essex Engineering Facility Purpose-built hydraulic engineering workshop supporting demanding cylinder projects.
UK-Wide Support Collection, manufacturing and delivery services available throughout the UK.
Long-Term Partnership Trade account support designed for businesses that require ongoing hydraulic engineering services.
Our Process

From Assessment To Delivery In Five Simple Steps

Whether you require a replacement cylinder, a rebuild or a completely bespoke hydraulic cylinder, our engineers follow a structured process designed to make projects straightforward and efficient.

1

Send Photos, Drawings Or Measurements

Share photographs, dimensions, drawings or details of the hydraulic cylinder and application.

2

Assessment & Quotation

Our engineers assess the requirements and provide practical recommendations together with a quotation.

3

Manufacturing Or Rebuild

The cylinder is manufactured, refurbished or rebuilt within our Essex engineering facility using specialist equipment and experienced machinists.

4

Inspection & Pressure Testing

Completed work is inspected and tested to help ensure the cylinder performs correctly and is ready for service.

5

Collection Or UK Delivery

Completed cylinders can be collected or delivered throughout the UK depending on your requirements.

Ready To Discuss Your Hydraulic Cylinder Requirements?

Whether you need a one-off replacement cylinder, a rebuild or a completely bespoke design, our engineering team is ready to help.

Frequently Asked Questions

Hydraulic Cylinder Manufacturing Q&A

Answers to common questions about custom hydraulic cylinder manufacturing, rebuilds, collection, delivery and engineering support from Completely Hydraulic.

Do you manufacture hydraulic cylinders?
Yes. Completely Hydraulic manufactures custom hydraulic cylinders, replacement cylinders and OEM-spec hydraulic cylinders from our Essex engineering facility.
Where are your hydraulic cylinders manufactured?
Hydraulic cylinder manufacturing, refurbishment and rebuild work is carried out at our Essex engineering facility, with collection and UK-wide delivery available.
Can you manufacture a cylinder from a sample?
Yes. In many cases, our engineers can manufacture a replacement hydraulic cylinder from a sample, drawing, measurements or technical information supplied by the customer.
Can you collect hydraulic cylinders?
Yes. Cylinder collection can be arranged for customers who cannot easily transport large or heavy hydraulic cylinders to one of our facilities.
Do you repair and rebuild hydraulic cylinders as well?
Yes. We support hydraulic cylinder repair, refurbishment, resealing, rod replacement, component machining and complete cylinder rebuilds.
Do you deliver hydraulic cylinders across the UK?
Yes. Once manufacturing, repair or refurbishment work is complete, hydraulic cylinders can be returned to customers throughout the UK.
Do you manufacture telescopic hydraulic cylinders?
No. Completely Hydraulic does not currently manufacture telescopic hydraulic cylinders, but we can advise on many other hydraulic cylinder manufacturing, repair and rebuild requirements.
Ready To Get Started?

Talk To Our Hydraulic Cylinder Manufacturing Team Today

Whether you require a one-off replacement cylinder, an OEM-spec build, a hydraulic cylinder rebuild or a completely bespoke design, Completely Hydraulic has the engineering capability to help.

Our Essex engineering facility supports customers throughout the UK with custom hydraulic cylinder manufacturing, refurbishment, collection and delivery services.

✓ Custom Cylinder Manufacturing
✓ OEM Replacement Cylinders
✓ Hydraulic Cylinder Rebuilds
✓ Collection Service Available
✓ Essex Engineering Facility
✓ UK-Wide Delivery

Request A Manufacturing Quote

Complete the form below and a member of the Completely Hydraulic engineering team will contact you regarding your hydraulic cylinder requirements.

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